300 kg/h PP/PE Film and Woven Bag Washing Machine for Plastic Recycling
The 300 kg/h PP PE film woven bag washer is an efficient plastic recycling system designed to clean,separate,and prepare post-consumer and post-industrial plastic materials for further processing.It is suitable for recycling PP woven bags,PE films,agricultural films,packaging films,shopping bags,sacks,and other flexible plastic waste.
The pp woven bag recycling machine uses a combination of size reduction,friction washing,rinsing,separation,and dewatering technologies to remove soil,sand,dust,labels,paper,organic residue,oil,and other contaminants.After washing and drying,the processed plastic can be sent to a pp pe pelletizing line or pp pe plastic recycling granulator machine for conversion into reusable recycled plastic material.
Product Highlights
- Nominal processing capacity: 300 kg/h
- Compatible materials: PP and PE flexible plastic waste
- Designed for:Film,woven bags,raffia bags,sacks,and similar plastic products
- Application:Plastic recycling and material recovery
- Washing method:Mechanical friction washing combined with water rinsing
- Output material:Cleaned and partially dried PP PE flakes or film pieces
- System configuration:Modular pp woven bag recycling line that can be customized according to material contamination and plant requirements
- Suitable for:Post-consumer and post-industrial plastic waste
Materials That Can Be Processed
This pp woven bag washing line is designed for a broad range of flexible PP and PE waste,including:
- PP woven bags and jumbo bags
- PP raffia fabric and woven sacks
- PE shopping bags
- LDPE and LLDPE packaging film
- Agricultural film and greenhouse film
- Stretch film and pallet wrap
- Industrial packaging film
- Fertilizer and grain bags
- Plastic liners and flexible packaging waste
- Production scrap from film and woven bag manufacturing
The film washing line can process materials with varying levels of contamination.For heavily contaminated waste,additional pre-treatment,hot washing,or advanced separation equipment may be recommended.
Typical Recycling Process
A complete 300 kg/h film woven bag cleaning system may include the following stages:
1. Manual Sorting and Feeding
The incoming material is inspected to remove oversized objects,metals,stones,PVC,PET,and other incompatible materials.A conveyor or feeding system then delivers the waste to the size-reduction equipment.
2. Crushing or Shredding
A plastic crusher machine or film shredder cuts the PP PE material into smaller pieces.Reducing the material size increases the contact area for washing and helps improve contaminant removal.
3. Pre-Washing
A pre-washing unit can remove loose soil,sand,dust,and water-soluble contaminants before the material enters the main washing section.This helps reduce the dirt load on the downstream equipment.
4. Friction Washing
The high-speed friction washer in PP PE film cleaner uses mechanical agitation and water to scrub contaminants from the plastic surface.This stage is especially useful for removing soil,paper residue,organic matter,and other material attached to films and woven bags.
5. Floating and Sinking Separation
A separation tank uses density differences to separate floating PP and PE plastics from heavier materials such as stones,glass,metal particles,and some unwanted polymers.The tank also provides an additional rinsing stage.
6. Rinsing
Clean water is used to rinse the washed plastic material and remove suspended dirt and detergent residue.Water circulation and filtration systems can be incorporated to help reduce water consumption.
7. Dewatering
A centrifugal dewatering machine removes a large portion of the surface water from the cleaned film or flakes.This reduces the drying load and improves the efficiency of the thermal drying system.
8. Thermal or Hot-Air Drying
Depending on the required output moisture level,a hot-air drying system can be installed after mechanical dewatering.The dried material is then ready for storage,compacting,or pelletizing.
9. Storage and Pelletizing
The clean,dried PP PE material can be collected in a silo or storage bag before being transferred to a plastic recycling granulator machine. The recycled pellets can be used in the manufacture of plastic bags,woven products,pipes,sheets,and other plastic articles,subject to material quality and end-use requirements.
Main Features
Efficient Contaminant Removal
The washing system combines cutting,agitation,friction,rinsing,and separation to effectively remove common contaminants from flexible plastic waste.It is suitable for materials containing dust,mud,sand,paper fibers,labels,food residue,and light oils.
Designed for Flexible Plastic
Film and woven bag waste can be difficult to handle because it is lightweight,flexible,and prone to tangling.The pp pe film recycling machine can be configured with equipment specifically suited to flexible plastic,helping promote stable feeding and continuous processing.
300 kg/h Processing Capacity
With a rated throughput of approximately 300 kg per hour,the hdpe film recycling machine is suitable for small-to medium-scale plastic recycling operations.Actual capacity may vary depending on material type,moisture content,contamination level,bulk density,and the selected washing configuration.
Modular Equipment Arrangement
The Polypropylene Polyethylene Bag Recycler can be supplied as a complete system or configured according to the customer’s requirements.Optional equipment may include:
- Belt conveyor
- Magnetic metal separator
- Film shredder
- Plastic crusher
- Pre-washer
- Friction washer
- Floating separation tank
- Screw conveyor
- Centrifugal dewatering machine
- Hot-air dryer
- Water circulation and filtration system
- Electrical control cabinet
- Storage silo or compacting system
- Plastic pelletizing machine
Reduced Water Consumption
A water circulation system can collect,filter,and reuse process water.This helps lower fresh-water consumption and reduce operating costs.The final water treatment arrangement should be selected according to the contamination level and local environmental requirements.
Heavy-Duty Construction
The major components are manufactured for continuous industrial operation.Wear-resistant parts can be used in areas exposed to abrasive materials such as sand,stones,and mineral contamination.
Easy Operation and Maintenance
The ldpe film recycling machine is designed with accessible inspection points and service areas.The control system allows operators to monitor the equipment and adjust operating parameters as needed.Regular removal of accumulated dirt and inspection of wear parts help maintain stable performance.
Product Advantages
- Processes both PP woven bags and PE film waste
- Improves the quality and value of recycled plastic feedstock
- Removes dirt,sand,paper,and other surface contaminants
- Supports continuous plastic recycling operations
- Modular design for customized plant layouts
- Compatible with downstream plastic pelletizing systems
- Helps reduce plastic waste sent to landfills or incineration
- Suitable for post-consumer and post-industrial applications
- Can be adapted for different levels of contamination
- Available with mechanical and thermal drying options
Output Quality
The plastic film recycling machine produces clean and dewatered PP PE flakes or film pieces suitable for further recycling.The final output quality depends on:
- Type and condition of the input material
- Contamination level
- Presence of mixed polymers
- Washing temperature and detergent usage
- Water quality
- Number of washing and rinsing stages
- Efficiency of dewatering and drying
- Sorting accuracy before washing
For high-quality pellet production,accurate sorting and appropriate drying are essential.Additional hot washing or advanced sorting may be required when processing heavily soiled agricultural film,post-consumer packaging,or materials containing oil and organic residues.
Recommended Applications
The 300 kg/h PP PE film cleaner is suitable for:
- Plastic recycling plants
- PP woven bag recycling facilities
- Agricultural film recycling operations
- Plastic waste collection and processing centers
- Packaging waste recycling businesses
- Industrial plastic scrap recovery
- Material recovery facilities
- Plastic pellet production lines
- Manufacturing plants seeking to reuse production waste
Installation and Customization
The complete pp pe film cleaning equipment can be customized according to available floor space,material characteristics,desired output quality,and production schedule.Important design considerations include:
- Raw material composition
- Contamination and moisture level
- Required processing capacity
- Available water and electrical supply
- Wastewater treatment requirements
- Desired final moisture content
- Need for hot washing or detergent dosing
- Downstream pelletizing requirements
- Local environmental and safety regulations
A properly designed pp pe film washing system layout helps ensure smooth material flow,convenient maintenance,and efficient use of water and energy.
Conclusion
The 300 kg/h pe film washing machine provides a practical solution for converting contaminated flexible plastic waste into clean,reusable recycling feedstock.With its combination of crushing,friction washing,water separation,rinsing,dewatering,and optional hot-air drying,the system is designed to support reliable plastic recycling operations and prepare PP PE materials for high-value downstream processing.
