Product Overview
The 1000 kg/h PP PE film woven bag washer is an integrated plastic recycling solution designed for cleaning and preparing post-consumer and post-industrial polyethylene (PE) and polypropylene (PP) films for reuse.With a nominal processing capacity of up to 1,000 kg per hour—depending on material condition,contamination level,moisture content,and configuration—the system is suitable for recycling facilities,plastic processors,packaging manufacturers,and waste management operations.
The woven bag recycling washing line removes dirt,sand,organic residues,labels,paper,and other contaminants from waste plastic films.After washing and drying,the processed material can be sent to a pelletizing line or used in other downstream recycling applications.
Suitable Materials
This pe film washing line is designed for recycling a wide range of flexible plastic waste,including:
- Post-consumer PE film
- Post-industrial PE film
- LDPE and LLDPE agricultural film
- Stretch film and packaging film
- Shopping bags and plastic bags
- PP woven bags
- PP raffia and woven film
- Mixed plastic film with compatible PE and PP content
- Film scraps from packaging and manufacturing processes
Material with excessive non-plastic content may require additional sorting or pre-treatment before entering the pp pe film washing line.
Main Recycling Process
The complete film woven bag cleaning system can be configured according to the material characteristics and required output quality.A typical process includes:
1. Material Feeding
Waste film is loaded into the feeding system,which provides a continuous and controlled supply to the pp pe film washing system.
2.Shredding
The film is cut into smaller pieces to increase the surface area and improve the effectiveness of washing.
3.High-Speed Friction Cleaning
A friction washer provides intensive cleaning through high-speed rotor movement and controlled water circulation.
4. Float-Sink Separation
The washing tank separates floating plastic film from heavier materials such as stones,glass,metal,and other dense contaminants.
5.Rinsing
Clean water is used to remove remaining detergent,suspended dirt,and fine particles.
6.Dewatering and Drying
A centrifugal dewatering machine and thermal or air drying system reduce moisture before storage or pelletizing.
Key Features
High Processing Capacity
With a nominal capacity of up to 1,000 kg/h,the pe film production line is suitable for medium-and large-scale plastic recycling operations.Actual throughput depends on the type of film,contamination level,moisture content,feeding method,and selected equipment configuration.
Designed for PP and PE Film Recycling
The pp film washing line is engineered for flexible plastic materials that are difficult to process using standard rigid-plastic washing equipment.Specialized conveying,shredding,washing,dewatering,and drying components help handle lightweight films efficiently.
Efficient Contaminant Removal
The washing process is designed to remove common contaminants,including:
- Dirt and dust
- Sand and soil
- Food and organic residues
- Paper and labels
- Oil and grease residues
- Small stones and other heavy particles
- Loose foreign materials
For heavily contaminated film,additional hot washing,chemical dosing,or advanced sorting equipment may be recommended.
Modular System Configuration
The polypropylene polyethylene bag recycler can be customized based on the incoming material and required output quality.Optional equipment may include:
- Bale opener
- Magnetic separator
- Manual or optical sorting station
- Pre-shredder
- Metal detector
- Hot washing tank
- Additional friction washer
- Water treatment and recycling system
- Film compactor
- Thermal dryer
- Pelletizing line
Reduced Moisture Content
The dewatering and drying section is designed to remove excess water from washed film before storage or extrusion.Lower moisture content helps improve material handling and supports more stable operation of downstream plastic recycling granulator machine.
Continuous Operation
The pp woven bag recycling line is designed for continuous feeding and processing,helping reduce manual handling and improve production efficiency compared with small-batch washing methods.
Water Recycling Capability
A water circulation and filtration system can be integrated to reduce fresh-water consumption.Settling tanks,filtration units,and sludge-removal equipment help maintain washing performance and support more sustainable operation.
Durable Construction
The major equipment can be manufactured with wear-resistant materials and reinforced components to withstand continuous operation and abrasive contaminants commonly found in post-consumer plastic waste.
Easy Operation and Maintenance
The pp woven bag recycling machine can be equipped with a centralized electrical control panel,safety devices,emergency-stop switches,and automatic or semi-automatic controls.Accessible inspection points and replaceable wear parts help simplify maintenance.
Benefits for Plastic Recycling
- Converts low-value waste film into reusable plastic material
- Supports the recycling of PE and PP packaging and agricultural film
- Improves the cleanliness and quality of recycled feedstock
- Reduces the volume of plastic waste sent to landfills or incineration
- Provides a scalable solution for commercial recycling operations
- Can be connected to a plastic pelletizing line
- Helps improve labor efficiency through continuous automated processing
- Offers a cost-effective alternative to purchasing new plastic raw materials
Typical Output Applications
After washing,drying,and optional pelletizing,the recycled material may be used in the production of:
- Garbage bags
- Shopping bags
- Packaging film
- Agricultural film
- Plastic liners
- Recycled plastic bags
- Injection-molded products
- Extruded plastic products
- Plastic boards and profiles
- Other non-food-contact plastic products
The final application depends on the material composition,sorting accuracy,washing quality,and downstream processing conditions.
Competitive Price and Customized Configuration
This 1000 kg/h PP PE film cleaner is available with a competitive price based on the selected equipment configuration,automation level,water-treatment requirements,and optional components.A customized quotation can be prepared according to:
- Raw material type
- Initial contamination level
- Required production capacity
- Desired output moisture
- Required washing quality
- Available factory space
- Local power supply
- Water availability and recycling requirements
- Whether pelletizing equipment is required
Why Choose This Woven Bag Washing Line?
The 1000 kg/h film woven bag cleaning system provides a practical solution for businesses seeking to expand their plastic recycling capacity.Its modular design allows the line to be adapted to different types of film waste,while the combination of mechanical separation,friction washing,float-sink separation,dewatering,and drying helps produce cleaner and more manageable recycled material.
For a complete quotation,layout,equipment list,and recommended configuration,provide details about your raw materials,contamination level,required output,and local power supply.
